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Lean Six Sigma Green Belt AI-Enhanced

β˜…β˜…β˜…β˜…β˜… 4.9 Β· 156 learners

Earn your Lean Six Sigma Green Belt and drive measurable process improvements. Master the DMAIC methodology, Lean principles, statistical analysis with Minitab, and AI-enhanced quality tools β€” the credential respected in manufacturing, IT, healthcare, and banking.

Sessions25 Live
Duration2.5 Months
ModeOnline Β· Offline Β· Hybrid
LanguageEnglish & Tamil
SupportPlacement until placed
25
Live Sessions
120 min
Per Session
2.5 Months
Duration
English
Language
Weekday
M T W T F S S
Weekend
M T W T F S S
Mode Online Β· Offline Β· Hybrid
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About the Course

Linkskill's Lean Six Sigma Green Belt program equips quality professionals, managers, engineers, and business analysts with the tools to identify waste, reduce variation, and improve process performance. The program follows the internationally recognised DMAIC (Define, Measure, Analyse, Improve, Control) methodology.

You'll learn through real-world case studies from manufacturing, IT service management (ITSM), banking, and healthcare sectors. Statistical analysis with Minitab is fully integrated, and the program covers AI-enhanced quality tools for modern process improvement initiatives.

Course Curriculum

6 Modules Β· 25 Sessions

01

Lean Principles & Six Sigma Fundamentals

4 sessions
  • History and evolution: Toyota Production System, Motorola Six Sigma, GE's adoption
  • The 8 Wastes of Lean (TIMWOODS) with industry examples
  • Lean tools: 5S, Kaizen, Kanban, Visual Management, Poka-Yoke
  • Six Sigma overview: DPMO, sigma levels, voice of customer (VOC)
  • Belt levels: Yellow, Green, Black, Master Black Belt β€” roles and responsibilities
  • Integrating Lean and Six Sigma: when to use each approach
  • Project charter creation: business case, problem statement, scope, goals
02

Define Phase β€” VOC & Project Selection

4 sessions
  • SIPOC diagram: mapping the full process landscape
  • Voice of Customer (VOC): surveys, interviews, focus groups, Kano model
  • CTQ (Critical to Quality) tree: translating customer needs to measurable requirements
  • Value Stream Mapping (VSM): identifying value-added vs. non-value-added activities
  • Affinity diagram and tree diagram for idea organisation
  • Stakeholder analysis and communication plan for improvement projects
  • Project prioritisation: effort-impact matrix, project scoring criteria
03

Measure Phase β€” Data Collection & Process Capability

5 sessions
  • Process mapping: detailed flow charts, swim lane diagrams
  • Data types: continuous, discrete; sampling techniques and sample size calculation
  • Measurement System Analysis (MSA): Gauge R&R, attribute agreement analysis
  • Process capability: Cp, Cpk, Pp, Ppk β€” interpreting sigma levels
  • Control charts: XmR, Xbar-R, Xbar-S, p-chart, c-chart for monitoring processes
  • Statistical distributions: normal, binomial, Poisson β€” with Minitab
  • Baseline data collection plan and current state sigma calculation
04

Analyse Phase β€” Root Cause Analysis & Statistics

5 sessions
  • Root cause analysis tools: Fishbone (Ishikawa) diagram, 5 Whys, fault tree analysis
  • Hypothesis testing fundamentals: p-value, null hypothesis, Type I/II errors
  • t-tests, ANOVA: comparing process means across groups
  • Chi-Square tests for categorical data analysis
  • Correlation and regression analysis: identifying cause-effect relationships
  • Non-parametric tests: Mann-Whitney, Kruskal-Wallis for non-normal data
  • Minitab labs: running all statistical tests with real process data
  • Pareto analysis and multi-vari studies for identifying dominant causes
05

Improve & Control Phases

5 sessions
  • Solution generation: brainstorming, SCAMPER, benchmarking, TRIZ
  • Pilot testing: planning, executing, and evaluating process improvements
  • Design of Experiments (DOE): full factorial, fractional factorial designs
  • Response Surface Methodology (RSM) for process optimisation
  • Control plan: sustaining improvements, monitoring metrics, response plans
  • Statistical Process Control (SPC): implementing control charts in production
  • Mistake-proofing (Poka-Yoke) design for permanent error elimination
  • Transition planning: training stakeholders and documenting SOPs
06

Capstone Project & Certification Prep

2 sessions
  • End-to-end DMAIC project on a real or simulated process improvement scenario
  • Project storyboard: all DMAIC phases documented with data and charts
  • Quantified financial and quality impact of the improvement
  • Presentation to mock review panel (Belt certification format)
  • IASSC Green Belt exam preparation: practice tests, body of knowledge review
  • Digital Lean Six Sigma: applying tools to software processes, Agile teams, and IT ops

Job Roles After This Course

Process Improvement Manager Quality Engineer / Manager Operations Excellence Lead Healthcare Quality Analyst Banking Process Analyst IT Service Quality Manager Lean / Agile Coach Management Consultant

Tools & Technologies

Statistical & Quality Tools

Minitab 21 DMAIC Methodology Value Stream Mapping SPC Control Charts Gauge R&R / MSA Hypothesis Testing ANOVA / t-tests Design of Experiments

Lean Tools

SIPOC / VSM 5S Methodology Kaizen Events MS Excel (Stats) Process Capability (Cp/Cpk) Fishbone / 5 Whys

Key Course Features

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Industry Expert Trainers
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Multi-Industry Case Studies
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AI-Enhanced Quality Tools
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IASSC / ASQ Exam Prep
🏒
Minitab Hands-on Labs
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Session Recordings Provided
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Easy EMI Options
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LinkedIn Green Belt Badge
🎯
Interview Preparation
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Lean Six Sigma Green Belt Certificate

Issued upon completing 80% attendance and submitting the capstone DMAIC project. Certificate is aligned with the IASSC Lean Six Sigma Green Belt Body of Knowledge. Also prepares you for IASSC ICGB and ASQ CSSGB external certifications.

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